Close Call: Hidden Hazards Lead to Near Disaster at Sorting Facility

Close Call: Hidden Hazards Lead to Near Disaster at Sorting Facility

On March 18, 2020, what should have been an ordinary day at one of the nation's busiest sorting facilities took a dramatic turn when three undeclared Lithium batteries hidden within a DVD player began emitting smoke during sortation operations. Alert employees spotted the ominous signs of danger just as the risks of a full-blown fire were mounting.

The facility was promptly evacuated, while trained personnel rushed to remove the smoldering device from the bustling conveyor line. Fire suppression systems activated and emergency responders were fast on the scene, averting what could have been a catastrophic event in a facility that processes thousands of packages daily. Thanks to the swift actions taken, injuries were avoided, but the incident itself left a glaring question—what can be done to better safeguard lives and property?

In the aftermath, officials stressed the importance of proper labeling and shipping protocols for lithium batteries. A comprehensive review also highlighted prompt detection and response as key factors that helped to contain the emergency. But the takeaway remained clear—more could be done to mitigate such threats.

As rigorous as standard safety procedures may be, the introduction of an innovative product called the FireTowel could add an additional layer of security. This product, a dense, weighted towel with perimeter weights and handles, is designed to smother fires quickly and efficiently. It holds down to trap smoke, and its design allows for secure transport and containment after the trapped device has cooled.

If every sorting facility, office, and home had a FireTowel within reach, they would be better equipped to address similar incidents. By wrapping the device early at the first sign of trouble, these potential disasters could be rendered non-events. It stands as both a testament to human ingenuity and a stark reminder that when it comes to fire safety, every second—and every tool—counts.

Back to blog